Description
Automatic Screw Capping Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The screw cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine
The feed container moving on conveyor belt are feed into an in-feed star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the rotating head pickup a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing, rotating head is design to seal container according to pre-set torque.
Shree Bhagwati Machtech India Private Limited provides complete solutions in Packaging Equipment’s and Materials. Our core Product range is Bottle Washing, Bottler Rinsing, Bottle Fillers, Bottle Capping, Bottle Labeling, Shrink Sleeve Applicators, Shrink Tunnel, Shrink Chambers, Shrink Wrapping Machines, Material Handling Equipment’s, Conveyors, Self Adhesive Sticker Labels and Printed Shrink Sleeves. We have supplied various machines for Talcum Powder Filling, Oil Filling, Adhesive Filling, Glue Filling, Gum Filling Lines, Milk Powder Filling Lines, Pharma Syrup Lines, Face Cream Filling Lines, Hair Oil Filling Lines, LIP Balm Line, Petroleum Jelly Filling Line, Cosmetic Filling Lines, Mineral Water Line, etc….
Application:
Our Machines are widely used in Pharma Syrup, Dry Syrup, Honey, Edible Oil, Lubricant Oil, Hair Oil, Shampoo, Phenol, Fruit Juice, Ready to Drink Juice, Cosmetics, Talcum Powder, Bleach Powder, Herbal Powder, Ayurveda Powder, Wine, Liquor, Electrical Components, Dental Products, Adhesive, Glue, Rubber Adhesive, Stationery, LIP Balm, Petroleum Jelly, Hair Developer, Hair Straightener, Hand Wash, Dish Wash, Hand Sanitizer, Cosmetic Lotion, Hair Wash, etc…
Specification of the equipment machine’s basics :
| PARTICULAR | SPECIFICATION |
|---|---|
| Model | SBCS-100S |
| Machine Name | Automatic Four Head Screw Caps Sealing Machines |
| Option | With Bowl or With Cap Elevator |
| Production Speed Per Hour | 4800 to 5400 Bottles per Hour (Speed Depends up on the size of caps & bottles). |
| Capping Unit | Magnetic Screw Capping Head with Torque Adjustment |
| Caps Feeding | Vibratory Bowl Feeder |
| Caps Hammering | Pneumatic System |
| Machine Motion | Rotary Motion -Index Based |
| No Cap in Shute Elevator Stop (If machine is with Elevator) | Sensor |
| Suitable for Products | PET / Glass/Aluminum/ HDPE Bottle |
| Application | To Tight & Seal the Caps on Bottles |
| Up-Down Movement | Mechanical (Cam System) |
| Vibrator Pillar Mounting | Main Platform |
| Speed Synchronization of Star Wheel & Capping Head | Variable Frequency Drive |
| Working Height | 860 mm (+50 mm) |
| Conveyor Length | 6 Feet Depending upon the product |
| Machine Weight | Approx 300 Kgs |
| Machine Platform | Approx 1210mm (L) x 810mm (W) |
| Machine Dimension | Approx 1830mm (L) x 1220mm (W) x 2440mm (H) |
| Change Parts | Required in case of change in Cap Size & Bottle Size |
Machine’s material of construction :
| Machine main frame | Square Pipe, Stainless Steel 304 |
| Machine Coverings | Complete in Stainless Steel 304 |
| Product Contact Parts | Stainless Steel 304 |
| Non Contact Parts | Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
| Conveyor Slat | Stainless Steel 304 Slat with Nylon Strips on Side |
| Conveyor Shafts | Mild Steel with Hard Chrome or Zinc Plating |
| Conveyor Sprockets | Mild Steel or Nylon |
| Bearings | SKF / Nachi / Timken |
| Plating(Wherever Applicable) | ENP / Zinc / Hard Chrome / Blackening |
| Capping Unit | Stainless Steel .304 |
| Bowl | Stainless Steel 304 |
| Vibratory Bowl Feeder | Mild Steel Cladded in Stainless Steel 304 |
| Vibrator Stand | Mild Steel with ENP Plating |
| Cap Elevator frame (If machine is with Elevator) | Stainless Steel 304 |
| Elevator Belt | PVC |
| Shute | Stainless Steel 304 |
| Support Rod on Existing point of indexing Star wheel | Stainless Steel 304 |
| Star Wheel with Back Guide | 12 mm thick UHMW / Nylon |
| Guide Brackets | Spectra make – Plastic |
| Guide Size | 100mm / 150mm |
| Guide Rod | Stainless Steel 304 (10mm Round Bar) |
| Slat Chain Pitch | 3.5” Stainless Steel 304 |
| Capping Head Pillar | Mild Steel with ENP / Hard Chrome |
Machine’s electronics & pneumatics components :
| Capping Head Motor Make | 1 H.P Bonfiglioli |
| Capping Head Gear Box Make | Bonfiglioli Ratio: 20:1 |
| Cap Elevator Motor Make (If machine is with Elevator) | Bonfiglioli |
| Cap Elevator Gearbox Make (If machine is with Elevator) | Bonfiglioli Ratio: 20:1 |
| Capping Head VFD Make | 1 H.P Delta |
| Sensor Make | Sick / Leuze / Panasonic |
| Proxy | Autonix / Pulset |
| “No Cap in Shute Elevator Stop” Sensor (If machine is with Elevator) | Panasonic |
| Electrical Wiring | Ferrule Numbering on all the wires with Proper Markings |
| Electrical Components | ABB / Delta /Spectra |
| Pneumatics | SMC / Festo / Janatics |
| Air Pipes | SMC / Festo / Janatics |
| Wires & Cables | Labb |
| Control Panel | Relay Card (Push Button Type ) |
Machine’s power & air consumption requirement
| Power | 1 H.P / 230 V.AC |
| Phase | Single Phase |
| Compressed Air Required | 3 H.P Compressor (6 bar pressure 0.5 CFM) |
Optional accessories (if required by customer at extra cost)
- PLC+HMI
- Flame Proof Control Panel & Motor for Flammable Product
- Polycarbonate Enclosure with Stainless Steel Structure.
- Cap Elevator
- Big jar capping machine will be made bigger so some of above specifications will be changed.
