Automatic Four Head Screw Capping Machine

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Description

Automatic Screw Capping Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The screw cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine

The feed container moving on conveyor belt are feed into an in-feed star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the rotating head pickup a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing, rotating head is design to seal container according to pre-set torque.

Shree Bhagwati Machtech India Private Limited provides complete solutions in Packaging Equipment’s and Materials. Our core Product range is Bottle Washing, Bottler Rinsing, Bottle Fillers, Bottle Capping, Bottle Labeling, Shrink Sleeve Applicators, Shrink Tunnel, Shrink Chambers, Shrink Wrapping Machines, Material Handling Equipment’s, Conveyors, Self Adhesive Sticker Labels and Printed Shrink Sleeves. We have supplied various machines for Talcum Powder Filling, Oil Filling, Adhesive Filling, Glue Filling, Gum Filling Lines, Milk Powder Filling Lines, Pharma Syrup Lines, Face Cream Filling Lines, Hair Oil Filling Lines, LIP Balm Line, Petroleum Jelly Filling Line, Cosmetic Filling Lines, Mineral Water Line, etc….

Application:

Our Machines are widely used in Pharma Syrup, Dry Syrup, Honey, Edible Oil, Lubricant Oil, Hair Oil, Shampoo, Phenol, Fruit Juice, Ready to Drink Juice, Cosmetics, Talcum Powder, Bleach Powder, Herbal Powder, Ayurveda Powder, Wine, Liquor, Electrical Components, Dental Products, Adhesive, Glue, Rubber Adhesive, Stationery, LIP Balm, Petroleum Jelly, Hair Developer, Hair Straightener, Hand Wash, Dish Wash, Hand Sanitizer, Cosmetic Lotion, Hair Wash, etc…

Specification of the equipment machine’s basics :

PARTICULAR SPECIFICATION
Model SBCS-100S
Machine Name Automatic Four Head Screw Caps Sealing Machines
Option With Bowl or With Cap Elevator
Production Speed Per Hour 4800 to 5400 Bottles per Hour (Speed Depends up on the size of caps & bottles).
Capping Unit Magnetic Screw Capping Head with Torque Adjustment
Caps Feeding Vibratory Bowl Feeder
Caps Hammering Pneumatic System
Machine Motion Rotary Motion -Index Based
No Cap in Shute Elevator Stop (If machine is with Elevator) Sensor
Suitable for Products PET / Glass/Aluminum/ HDPE Bottle
Application To Tight & Seal the Caps on Bottles
Up-Down Movement Mechanical (Cam System)
Vibrator Pillar Mounting Main Platform
Speed Synchronization of Star Wheel & Capping Head Variable Frequency Drive
Working Height 860 mm (+50 mm)
Conveyor Length 6 Feet Depending upon the product
Machine Weight Approx 300 Kgs
Machine Platform Approx 1210mm (L) x 810mm (W)
Machine Dimension Approx 1830mm (L) x 1220mm (W) x 2440mm (H)
Change Parts Required in case of change in Cap Size & Bottle Size

Machine’s material of construction :

Machine main frame Square Pipe, Stainless Steel 304
Machine Coverings Complete in Stainless Steel 304
Product Contact Parts Stainless Steel 304
Non Contact Parts Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor Slat Stainless Steel 304 Slat with Nylon Strips on Side
Conveyor Shafts Mild Steel with Hard Chrome or Zinc Plating
Conveyor Sprockets Mild Steel or Nylon
Bearings SKF / Nachi / Timken
Plating(Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Capping Unit Stainless Steel .304
Bowl Stainless Steel 304
Vibratory Bowl Feeder Mild Steel Cladded in Stainless Steel 304
Vibrator Stand Mild Steel with ENP Plating
Cap Elevator frame (If machine is with Elevator) Stainless Steel 304
Elevator Belt PVC
Shute Stainless Steel 304
Support Rod on Existing point of indexing Star wheel Stainless Steel 304
Star Wheel with Back Guide 12 mm thick UHMW / Nylon
Guide Brackets Spectra make – Plastic
Guide Size 100mm / 150mm
Guide Rod Stainless Steel 304 (10mm Round Bar)
Slat Chain Pitch 3.5” Stainless Steel 304
Capping Head Pillar Mild Steel with ENP / Hard Chrome

Machine’s electronics & pneumatics components :

Capping Head Motor Make 1 H.P Bonfiglioli
Capping Head Gear Box Make Bonfiglioli Ratio: 20:1
Cap Elevator Motor Make (If machine is with Elevator) Bonfiglioli
Cap Elevator Gearbox Make (If machine is with Elevator) Bonfiglioli Ratio: 20:1
Capping Head VFD Make 1 H.P Delta
Sensor Make Sick / Leuze / Panasonic
Proxy Autonix / Pulset
“No Cap in Shute Elevator Stop” Sensor (If machine is with Elevator) Panasonic
Electrical Wiring Ferrule Numbering on all the wires with Proper Markings
Electrical Components ABB / Delta /Spectra
Pneumatics SMC / Festo / Janatics
Air Pipes SMC / Festo / Janatics
Wires & Cables Labb
Control Panel Relay Card (Push Button Type )

Machine’s power & air consumption requirement

Power 1 H.P / 230 V.AC
Phase Single Phase
Compressed Air Required 3 H.P Compressor (6 bar pressure 0.5 CFM)

Optional accessories (if required by customer at extra cost)

  • PLC+HMI
  • Flame Proof Control Panel & Motor for Flammable Product
  • Polycarbonate Enclosure with Stainless Steel Structure.
  • Cap Elevator
  • Big jar capping machine will be made bigger so some of above specifications will be changed.

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