Description
We at SHREE BHAGWATI, India’s Top largest manufacturing company Our 4 Nozzle viscous filler machine demand for various industries Peanut Butter, Honey Bottle and Jar Filling machine, Jams bottle Filling machine, Petroleum Jelly bottle and jar Filling machine, Ketchup bottle Filling machine, Lotions bottle Filling machine, Milk bottle Filling machine, Molasses bottle Filling machine, Pastes jar and bottle Filling machine, Tomato paste bottle Filling machine, Tomato ketchup bottle Filling machine, Vaseline Jar Filling machine, Vinegar bottle Filling machine, Adhesive Filling machine, Desi Ghee Jar Filling machine, Synthetic Rubber Bottle Adhesive (SR) filling machine ,Adhesive fevicol type Jar filling machine , Super Glue bottle filling machine
Volumetric Piston Fillers full automatic model with Servo base operating systems used by industries in the Food & Beverage, Cosmetics, and Personal Care, Agricultural, Animal Care, Pharmaceutical, and Chemical fields. Servo Piston Filler is extremely flexible Servo base volumetric piston filler, capable of volumetrically filling low thin viscosity liquids to high viscosity liquids or creams with or without particulates. Piston filling machine Product delivery from your bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the manifold with direct draw or recirculation methods.
Basics specification of the equipment machine’s :
| PARTICULAR | SPECIFICATION |
|---|---|
| Machine Name | Automatic Piston Liquid Filling Machine |
| Filling System | Servo base filling |
| Production Speed Per Hour | 3200 to 3600 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size) |
| Number of Filling Heads | 4 Heads |
| Working Direction | Left to Right – Linear |
| Suitable for Products | Free Flowing Liquids |
| Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
| Application | Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers , Viscous Filling Machine, Cream Filling Machine, Gel Filling Machine, Shampoo Filling Machine, Viscous Filling Machine“ |
| Volume Capacity (Range of Syringe) | 100ml to 1000 ml with help of change parts |
| Hopper Capacity | 200 liters |
| Hopper Specification | Jacketed with stirrer |
| Volume Adjustment | HMI + PLC (one time setting) |
| Prevention of Dropping | Pneumatic system |
| Up Down Movement | Pneumatic system |
| Filling Volume Accuracy | +/-0.5 % |
| Working Height | 860mm ( +/-50 mm) |
| Machine Weight | Approx 450 Kgs |
| Machine Dimension | Approx 8 (L) x 8 (W) x 10 (H) – in Feet |
| No Bottle – No Filling | With the help of Sensor |
| Bottle Stopper | Pneumatic Based |
Machine’s material of construction :
| Machine main base frame | Mild Steel Angles |
| Machine Coverings | Complete in S.S. 304 |
| Product Contact Parts | Stainless Steel 316 |
| Non Contact Parts | Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
| Conveyor | Stainless Steel 304 |
| Conveyor Guide | Stainless Steel 304 Rod (10mm Round Bar) |
| Slat Chain Size | 97mm, Pitch – 3.5”, Stainless Steel 304 |
| Slat Chain thickness | 3mm |
| Conveyor Motor | 0.5 HP 1440 RPM Bonfiglioli |
| Hopper | Stainless Steel 316 |
| Upper and Lower Level for Hopper | Level Switch with Sensor |
| Bearings | SKF / Nachi (USA) / Timken (USA) |
| Plating(Wherever Applicable) | Zinc / Hard Chrome / Blackening |
| In let & Out Let Pipes | Silicon Hose Pipes |
| By-Pass Pipes | Silicon Pipes |
| Material Collection Tray at the bottom of Conveyor | Stainless Steel 304 |
| Emergency Stop | Emergency push button on conveyor |
Machine’s electronics & pneumatics components :
| Machine Motor Make | 2 KW Delta / Panasonic |
| Conveyor Motor Make | 0.5 HP Bonfiglioli |
| Conveyor Gear Box Make | Bonfiglioli Ratio: 50:1 |
| VFD Make | Delta / ABB |
| HMI + PLC | Delta / Panasonic |
| Electrical Wiring | Ferrule Numbering on all the wires with Proper Markings |
| Level sensor for hopper | Leuze /Sick / Panasonic |
| Electrical Components | ABB / Delta /Spectra |
| Sensors | Leuze /Sick / Panasonic |
| Proxy | Autonix / Pulset |
| Operating Panel | HMI + PLC |
| Pneumatics | SMC / Festo / Janatics |
| Air Pipes | SMC / Festo / Janatics |
| Wires & Cables | Labb |
Machine’s power & air consumption requirement
| Power | 2 H.P / 230 V.AC |
| Phase | Single Phase |
| Compressed Air Required | 6 bar pressure 0.5 CFM |
Optional accessories (if required by customer at extra cost)
- Pneumatic Based Dripping Tray
- Pneumatic Neck Holding System
- Stainless Steel Flexible Pipes in Case of Hazardous Product
- Flame Proof Motor & Control Panel
- In-Feed Turn Table for Continues Bottle Feeding.
- Pre & Post Nitrogen Flushing System
- Polycarbonate Enclosure in Stainless Steel Structure
Machine’s utility requirement (customer need to arrange)
- Voltage Stabilizer to control power fluctuation
- Main Electrical Power Input till Machine
- Well Trained Operator for Operating Every Machine
- Un-Skilled Helper to help the Operator.
- Air Compressor
Application :
- Viscous Liquid filling machine for Tomato Paste
- Viscous Liquid filling machine for Garlic Paste
- Viscous Liquid filling machine for Ginger Paste
- Viscous Liquid filling machine for Onion Paste
- Viscous Liquid filling machine for Gel
- Viscous Liquid filling machine for Jam
- Viscous Liquid filling machine for Ketchup
- Viscous Liquid filling machine for Fruit Pulp filling,
- Viscous Liquid filling machine for Mayonnaise
- Viscous Liquid filling machine for read chili souse
- Viscous Liquid filling machine for cream
- Viscous Liquid filling machine for Ghee jar filling etc.
