Viscous Cream filler , Automatic Servo + PLC Base 2 Head Viscous Filling Machine

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Description

We at SHREE BHAGWATI, India’s Top largest manufacturing company Our 2 Nozzle viscous filler machine demand for various industries Peanut Butter, Honey Bottle and Jar Filling machine, Jams bottle Filling machine, Petroleum Jelly bottle and jar Filling machine, Ketchup bottle Filling machine, Lotions bottle Filling machine, Milk bottle Filling machine, Molasses bottle Filling machine, Pastes jar and bottle Filling machine, Tomato paste bottle Filling machine, Tomato ketchup bottle Filling machine, Vaseline Jar Filling machine, Vinegar bottle Filling machine, Adhesive Filling machine, Desi Ghee Jar Filling machine, Synthetic Rubber Bottle Adhesive (SR) filling machine ,Adhesive fevicol type Jar filling machine , Super Glue bottle filling machine

Volumetric Piston Fillers full automatic model with Servo base operating systems used by industries in the Food & Beverage, Cosmetics, and Personal Care, Agricultural, Animal Care, Pharmaceutical, and Chemical fields. Servo Piston Filler is extremely flexible Servo base volumetric piston filler, capable of volumetrically filling low thin viscosity liquids to high viscosity liquids or creams with or without particulates. Piston filling machine Product delivery from your bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the manifold with direct draw or recirculation methods.

Basics specification of the machine  :

PARTICULAR SPECIFICATION
Machine Name Automatic Piston Liquid Filling Machine
Filling System Servo base filling
Production Speed Per Hour 1000 to 1200 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads 2 Heads
Working Direction Left to Right – Linear
Suitable for Products Free Flowing Liquids
Suitable for Packing Material HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers
Volume Capacity 100ml to 1000 ml with help of change parts
Hopper Capacity 200 liters
Hopper Specification Jacketed with stirrer
Volume Adjustment HMI + PLC (one time setting)
Prevention of Dropping Pneumatic system
Up Down Movement Pneumatic system
Filling Volume Accuracy +/-0.5 %
Working Height 860mm ( +/-50 mm)
Machine Weight Approx 400 Kgs
Machine Dimension Approx ­8 (L) x 8 (W) x 10 (H) – in Feet
No Bottle – No Filling With the help of Sensor
Bottle Stopper Pneumatic Based

Machine’s material of construction :

Machine main base frame Mild Steel Angles
Machine Coverings Complete in S.S. 304
Product Contact Parts Stainless Steel 316
Non Contact Parts Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor Stainless Steel 304
Conveyor Guide Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size 97mm, Pitch – 3.5”, Stainless Steel 304
Slat Chain thickness 3mm
Conveyor Motor 0.5 HP 1440 RPM Bonfiglioli
Hopper Stainless Steel 316
Upper and Lower Level for Hopper Level switch with Sensor
Bearings SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable) Zinc / Hard Chrome / Blackening
In let & Out Let Pipes Silicon Hose Pipes
By-Pass Pipes Silicon Pipes
Material Collection Tray at the bottom of Conveyor Stainless Steel 304
Emergency Stop Emergency push button on conveyor

Machine’s electronics & pneumatics components :

Machine Motor Make 2 KW Delta / Panasonic
Conveyor Motor Make 0.5 HP Bonfiglioli
Conveyor Gear Box Make Bonfiglioli Ratio: 50:1
VFD Make Delta / ABB
HMI + PLC Delta / Panasonic
Electrical Wiring Ferrule Numbering on all the wires with Proper Markings
Level sensor for hopper Leuze /Sick / Panasonic
Electrical Components ABB / Delta /Spectra
Sensors Leuze /Sick / Panasonic
Proxy Autonix / Pulset
Operating Panel HMI + PLC
Pneumatics SMC / Festo / Janatics
Air Pipes SMC / Festo / Janatics
Wires & Cables Labb

Machine’s power & air consumption requirement

Power 2 H.P / 230 V.AC
Phase Single Phase
Compressed Air Required 6 bar pressure 0.5 CFM

Optional accessories (if required by customer at extra cost)

  • Pneumatic Based Dripping Tray
  • Pneumatic Neck Holding System
  • Stainless Steel Flexible Pipes in Case of Hazardous Product
  • Flame Proof Motor & Control Panel
  • In-Feed Turn Table for Continues Bottle Feeding.
  • Pre & Post Nitrogen Flushing System
  • Polycarbonate Enclosure in Stainless Steel Structure

Machine’s utility requirement (customer need to arrange)

  • Voltage Stabilizer to control power fluctuation
  • Main Electrical Power Input till Machine
  • Well Trained Operator for Operating Every Machine
  • Un-Skilled Helper to help the Operator.
  • Air Compressor

This Viscous Servo Piston filler machine is also known as Adhesive filling machine, Cream /Jelly filling machine.

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